Fabrication for Gates & Fence Components
Specialized fabrication for gates, frames, and fence system components.
What We Do
- Swing gate frames and panels
- Slide and cantilever gate assemblies
- Pedestrian gate fabrication
- Ornamental gate elements
- Frame reinforcement for automation
- Hardware preparation and attachment
Best Fit For
- Any project requiring custom gates
- Gates with automation requirements
- Architectural and decorative gates
- Industrial gates with specific duty requirements
- Replacement gates for existing openings
How We Deliver
- Field measurement verification
- Shop drawing development
- Material layout and cutting
- Welding and assembly
- Pre-drilling for hardware and operators
- Coating and finishing
Standards & Compliance
- ASTM F2200 gate construction standards
- Structural requirements for span and load
- Hardware compatibility
- Automation integration requirements
Gate Types We Fabricate
Swing gates are the most common type we build. Single swing gates for pedestrian and vehicle use, double swing (bi-parting) gates for wider openings. Frames can be simple rectangular construction or complex shapes with arched tops, decorative elements, and custom profiles.
Slide gates require different construction than swing gates. The frame must be rigid enough to span the opening plus the stacking distance without sagging. V-groove track systems, cantilever designs, and overhead support configurations each have specific structural requirements.
Cantilever gates eliminate ground track, making them ideal for rough terrain, gravel drives, and snowy climates. The counterbalanced design requires heavier construction, the tail section must balance the lead section without the support of ground track.
Frame Construction
Gate frames must be strong enough to resist wind, operator forces, and their own weight over the span. Material selection and joint design determine structural performance. Undersized or improperly joined frames sag, twist, and fail prematurely.
We size frames based on span, weight, and loading. Larger gates need heavier frames. Gates exposed to high winds need additional bracing. Automated gates need frames that can handle the stresses of daily cycling. We calculate loads and select materials accordingly.
Corner joints are critical. Welded corner joints must have adequate throat size and length. Gussets reinforce corners against racking. Diagonal bracing prevents parallelogram distortion. The strongest panel cannot compensate for weak frame construction.
- Tube steel frames in appropriate sizes for span and load
- Fully welded corner joints with adequate penetration
- Diagonal bracing or gussets to prevent racking
- Material selection matched to weight and wind requirements
Panel and Infill Options
What fills the frame defines the gate appearance. Pickets,vertical bars spaced for security and aesthetics,are most common. Solid panels provide privacy and wind resistance. Mesh and expanded metal serve industrial applications. Decorative elements add architectural interest.
Picket design varies widely. Simple square bar is economical. Pressed spear points add traditional style. Twisted and scrolled pickets create ornamental effects. Spacing determines transparency and child safety compliance.
Solid panels require careful construction. Large flat surfaces show waviness and distortion. Frames must prevent oil-canning. Weight increases substantially compared to open designs, affecting hardware and operator sizing.
Hardware Preparation
Gates need hardware,hinges, latches, locks, and operator mounting. We prepare gates for hardware during fabrication, not as an afterthought. Hinge mounting locations are reinforced. Latch strike plates are positioned. Operator brackets are pre-drilled.
Hinge preparation varies by hinge type. Weld-on hinges get welded in the shop. Bolt-on hinges require mounting plates. Heavy-duty hinges for large gates need substantial reinforcement at mounting points. We know what different hardware requires.
Automation preparation is increasingly important. Operator mounting brackets must align with specific operator models. Photo eye mounting, limit switch positions, and cable routing all benefit from shop preparation. Gates arrive ready for operator installation.
Structural Considerations for Automation
Automated gates endure stresses that manual gates do not. Daily cycling creates fatigue loading. Operator forces concentrate at mounting points. Emergency release and manual override create additional structural requirements.
Operator mounting points need reinforcement. A residential swing gate operator pulls with several hundred pounds of force, concentrated in a small area. That force transfers through the frame on every cycle. Reinforcement spreads the load and prevents local failures.
Gate weight affects operator selection and life. We can advise on weight reduction strategies when operators are at their limits. Lighter gates cycle faster, stress operators less, and use less energy. But weight reduction cannot compromise structural integrity.
Replacement Gate Fabrication
Many projects involve replacing existing gates rather than new construction. Replacement gates must fit existing hardware, posts, and openings. Field conditions rarely match drawings, so precise measurement is critical.
We measure existing openings and hardware positions before fabricating replacement gates. Hinge locations, latch positions, and operator mounting must align with existing infrastructure. A gate fabricated to theoretical dimensions may not fit actual conditions.
Sometimes replacement gates must match existing gates elsewhere on a property. We measure and photograph existing gates to replicate details. Matching decades-old gates requires attention to proportions, details, and finish.
Finish Options
Raw fabricated steel needs protection. Powder coating is our standard finish, durable, attractive, and available in many colors. Hot-dip galvanizing provides maximum corrosion protection for harsh environments. Combination systems (galvanize plus powder coat) offer the best of both.
Finish selection affects fabrication. Powder coating requires clean, properly prepared surfaces. Galvanizing requires drain holes and specific design considerations. Paint systems have their own preparation requirements. We fabricate with the finish in mind.
Color and texture communicate design intent. Gloss black is traditional. Bronze and earth tones blend with landscapes. Custom colors match architectural elements. The finish is part of the design, not an afterthought.
Frequently Asked Questions
- What is the largest gate you can fabricate?
- We regularly fabricate gates up to 30 feet wide for slide and cantilever applications. Swing gates typically stay under 20 feet per leaf to keep weight and hardware manageable. Very large gates require structural engineering and specialized hardware. We evaluate each project and advise on practical limits.
- Can you match an existing gate on my property?
- Yes, we frequently fabricate gates to match existing installations. We measure and photograph the existing gate to capture proportions, details, and finishes. Perfect matches to very old gates may not be possible if original materials or profiles are no longer available, but we get as close as practical.
- Do your gates come with hardware or do I purchase separately?
- We can provide complete gates with hardware installed, or gates ready for customer-supplied hardware. Most customers prefer complete gates with hardware selected and fitted by us. If you have specific hardware preferences or existing hardware to reuse, we accommodate that.
- How are fabricated gates transported to the job site?
- Smaller gates fit in trucks and are wrapped for protection. Large gates may ship on flatbed trailers. We can deliver within our service area or arrange freight shipping. Very large gates sometimes ship in sections and are assembled on site. We coordinate delivery with installation scheduling.
Related Services
Custom-designed and fabricated gates for vehicle and pedestrian access,swing, slide, cantilever, bi-fold, and vertical pivot configurations built to site requirements.
Single and double swing gates for residential, commercial, and industrial applications,the simplest gate type when adequate clearance exists.
Track-free slide gates supported by roller carriages,eliminating ground track maintenance for rough terrain, debris-prone sites, and harsh climates.
In-house powder coating with quality control for durable, long-lasting finishes.
Code compliance and permitting information.
Ready to Get Started?
Request a quote for your commercial, industrial, or residential project.
