Cantilever Gates
Track-free slide gates supported by roller carriages,eliminating ground track maintenance for rough terrain, debris-prone sites, and harsh climates.
Cantilever gates are slide gates without the ground track. Instead of wheels rolling on a rail, the gate is supported by roller carriages mounted on posts beside the opening. The gate floats above the ground as it travels, clearing debris, uneven surfaces, snow, and ice that would disable track-mounted systems. This makes cantilever gates the standard for industrial facilities, harsh environments, and any site where track maintenance would be problematic. The tradeoff is cost and space,cantilever gates require heavier structure and more lateral room than track gates.
What We Do
- Industrial-grade cantilever gates up to 60+ feet
- Aluminum cantilever for lighter applications
- Crash-rated cantilever barriers
- Chain link, ornamental, and solid panel designs
- Automation integration for cantilever systems
- Roller and guide post installation
Best Fit For
- Sites with uneven ground or grades
- Climates with snow, ice, or debris
- High-cycle industrial applications
- Facilities requiring minimal maintenance
- Large openings where track gates are impractical
How We Deliver
- Structural analysis for counterbalance requirements
- Foundation design for support posts
- Fabrication with quality rollers and hardware
- Operator selection for cantilever weight and length
- Installation, alignment, and testing
Standards & Compliance
- UL 325 for automated cantilever gates
- ASTM F2200 vehicular gate standards
- Structural engineering certifications
How Cantilever Gates Work
A cantilever gate uses counterbalance rather than continuous support. The gate is longer than the opening,typically 1.5 times the opening width. When closed, the visible gate section spans the opening while the counterbalance tail extends behind the support posts. Roller carriages mounted on the posts support the gate at two points, and the weight of the tail balances the weight of the gate spanning the opening.
As the gate opens, it rolls through the carriages. The tail section moves into the opening area while the gate section moves behind the posts. Throughout the travel, the gate remains supported by the same two roller points,it never touches the ground.
This floating operation is what makes cantilever gates valuable. No ground track means no track to clean, no debris interference, no ice buildup in the track, and no sensitivity to ground settling or heaving. The gate clears obstacles that would stop a track-mounted system.
Advantages Over Track Gates
Cantilever gates solve the problems inherent to ground tracks:
- No track maintenance: The most significant advantage. Ground tracks require regular cleaning and can be damaged by vehicles, debris, and ground movement. Cantilever gates eliminate this maintenance burden entirely.
- Debris tolerance: Leaves, gravel, trash, and other debris that would jam a track pass harmlessly beneath a cantilever gate. Essential for industrial sites where debris is unavoidable.
- Weather resistance: Snow and ice disable track gates by filling or freezing the track. Cantilever gates operate normally because the gate travels above ground level.
- Grade tolerance: Cantilever gates handle uneven ground across the opening,the gate floats at a consistent height regardless of what is beneath it. Track gates require level ground along the entire travel path.
- Reduced ground work: No track beam to excavate and pour. The only concrete is at the support posts, reducing installation complexity on difficult sites.
The Counterbalance Requirement
The counterbalance tail is what makes cantilever gates work,and what makes them larger than track gates for the same opening. A 20-foot opening requires approximately a 30-foot gate (the opening plus a 10-foot tail). A 40-foot opening requires roughly a 60-foot gate.
This has two implications. First, cantilever gates need more lateral space than track gates,roughly 50% more for the tail when closed, though the open position is similar. Second, the gate is heavier and the support structure must be more substantial.
The tail section is typically the same frame construction as the gate section but may have different infill,sometimes open framework rather than matching the fence, to reduce weight while maintaining the necessary counterbalance.
Proper counterbalance is critical. An underweight tail causes the gate to sag and bind in the rollers. An overweight tail lifts the front of the gate and creates alignment problems. We calculate counterbalance based on gate dimensions, materials, and infill weight.
Roller Carriages
The roller carriages are the heart of a cantilever system. Each carriage contains multiple rollers,typically four to eight,that support and guide the gate. The gate frame rides through the carriage on a structural track section, usually a heavy bottom rail or a dedicated guide member.
Carriage quality directly affects gate performance and longevity. Industrial-grade carriages use sealed bearings rated for the gate weight and cycle frequency. Roller material varies,nylon, UHMW plastic, or steel depending on load requirements. Adjustable carriages allow fine-tuning of gate alignment after installation.
Two carriages are standard,one near the opening, one further back toward the tail. Spacing between carriages affects load distribution and gate stability. Closer spacing increases stability but concentrates forces; wider spacing distributes load but allows more gate flex. We size and position carriages based on gate length and weight.
Support Posts and Foundations
Support posts for cantilever gates carry substantially more load than slide gate guide posts. The posts must resist the vertical load of the gate weight plus the horizontal forces from wind, operation, and any impact loads. For large gates, posts may be 6x6-inch or 8x8-inch steel tube, or even structural columns.
Foundations must match the load. Cantilever support posts typically require larger footings than other gate types,deeper, wider, and with more concrete. Soil conditions matter significantly; poor soils may require engineered foundations, piers, or even pile-supported footings for heavy gates.
Post alignment is critical and must be maintained over time. Even slight post movement affects carriage alignment and gate operation. Quality foundations and proper concrete curing prevent the settling that causes alignment problems.
Gate Construction
Cantilever gates require heavier construction than track-mounted slide gates of the same opening size. The gate must be rigid enough to span the opening without sagging while supported only at the roller carriages. Flex or sag causes binding, uneven wear, and operational problems.
Frame construction typically uses heavy tube steel,2x4, 3x3, or 4x4 inch members depending on gate size. Diagonal bracing and internal framework add rigidity. The bottom rail or guide member that rides through the carriages must be straight and true along its entire length.
For very large gates, frame engineering becomes essential. Wind load on a 50-foot gate is substantial; solid-panel gates present even more sail area. We engineer large cantilever gates for the specific wind exposure and operational requirements of the site.
Automation
Cantilever gates automate well,often better than track gates because there is no track friction to overcome. The same operator types used for slide gates work for cantilever: chain drive for lighter gates, rack and pinion for heavy industrial applications.
Operator sizing accounts for gate weight (which is higher than a track gate for the same opening), length, wind load, and cycle requirements. The smooth rolling of quality carriages reduces the force needed to move the gate, partially offsetting the weight increase.
Because cantilever gates are common in industrial settings, high-cycle and high-speed operators are frequently specified. Gates may operate dozens or hundreds of cycles per day at facilities with heavy truck traffic. Operators must be sized for this duty cycle, not just the gate weight.
Safety device requirements match other slide gates: photo eyes, edge sensors, entrapment protection as dictated by the installation specifics. The guide post at the opening edge is a potential entrapment point that may require additional protection.
Maintenance
Cantilever gates require less routine maintenance than track gates,no track to clean,but the maintenance they do need is important.
Roller carriages: The primary maintenance item. Inspect rollers for wear, flat spots, and bearing condition. Lubricate bearings per manufacturer schedule. Worn rollers cause binding, noise, and accelerated wear on the gate frame. Replace rollers before failure; a seized roller can damage the gate and carriage.
Gate alignment: Check periodically that the gate travels smoothly without binding or rubbing. Misalignment indicates post movement, carriage wear, or gate frame issues. Address early before damage occurs.
Frame and hardware: Inspect for damage, loose fasteners, and finish deterioration. Cantilever gates take operational stress that static fencing does not; fasteners can loosen over time.
Operator and safety devices: Standard maintenance per slide gate requirements,lubrication, limit verification, safety device testing.
Cost Considerations
Cantilever gates cost more than track-mounted slide gates. The gate itself is larger (the counterbalance tail adds material), the frame must be heavier (to maintain rigidity without ground support), the carriages are specialized hardware, and the support posts and foundations are more substantial.
For a typical opening, expect cantilever gates to cost 20-40% more than equivalent track gates. The premium is justified when site conditions make track gates impractical or when reduced maintenance has value.
The total cost of ownership often favors cantilever gates for industrial applications. Track maintenance, debris-related service calls, and weather-related downtime add up over the gate's life. For facilities that operate continuously or where gate failure has operational consequences, the reliability of cantilever gates offsets the higher initial cost.
Frequently Asked Questions
- How much lateral space does a cantilever gate need?
- Roughly 1.5 times the opening width. A 20-foot opening needs approximately 30 feet of lateral fence line,the 20-foot opening plus a 10-foot counterbalance tail. This is more than a track gate needs for the same opening, which is the main disadvantage of cantilever systems.
- Can cantilever gates handle very wide openings?
- Yes,cantilever gates commonly span 40-60 feet, with some industrial installations exceeding that. Very wide gates require engineering, substantial support structures, and appropriately sized operators. The counterbalance requirement means a 60-foot opening needs roughly 90 feet of gate, which affects cost and lateral space requirements.
- How do cantilever gates handle wind?
- Wind load is a significant design factor. The gate frame must resist deflection, the carriages must handle lateral forces, and the operator must overcome wind resistance. We design cantilever gates for the wind exposure at the specific site,gates in exposed locations need heavier frames and more robust hardware than sheltered installations.
- What maintenance do cantilever gates need?
- Less than track gates,the main advantage. Primary maintenance is roller carriage inspection and lubrication, typically every 3-6 months for high-cycle industrial gates or annually for lighter use. No track cleaning, no debris removal, no seasonal preparations for freeze-thaw. The maintenance that is needed focuses on the carriages and operator.
- When should I choose cantilever over a track gate?
- Choose cantilever when: the ground is uneven or grades across the opening, debris accumulation is likely, snow and ice are seasonal factors, maintenance access is difficult, or gate reliability is critical. Choose track gates when: cost is the priority, lateral space is limited, and ground conditions allow a stable track installation.
Related Services
Custom-designed and fabricated gates for vehicle and pedestrian access,swing, slide, cantilever, bi-fold, and vertical pivot configurations built to site requirements.
Track-mounted slide gates for wide openings and sites where swing clearance is limited,traveling parallel to the fence line rather than arcing into the approach.
UL 325-listed gate operators for swing, slide, cantilever, and barrier applications, sized for your gate weight, cycle frequency, and operational requirements.
High-security perimeter systems for industrial facilities, warehouses, and critical infrastructure.
Code compliance and permitting information.
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