Trenching & Underground Utilities

Underground conduit, trenching, and utility work supporting gate automation systems.

Automated gates require underground electrical, communication, and sometimes low-voltage wiring. We handle the trenching and conduit work that connects everything.

What We Do

  • Trenching for electrical conduit
  • Conduit installation and backfill
  • Loop detector saw cutting and installation
  • Communication cable pathways
  • Pull box and junction installation
  • Utility locate coordination

Best Fit For

  • Any automated gate installation
  • Sites requiring new electrical service at gates
  • Properties adding vehicle detection loops
  • Projects with long runs between power and gate
  • Retrofits requiring new underground paths

How We Deliver

  • Utility locate prior to excavation
  • Trenching to code depth
  • Conduit sizing and installation
  • Proper backfill and compaction
  • Surface restoration

Standards & Compliance

  • NEC burial depth requirements
  • Local electrical codes
  • Utility locate requirements (811)
  • Restoration requirements

Trenching Fundamentals

Gate automation runs on electricity, and that electricity must travel underground from power source to gate. Trenching creates the path. The quality of this path determines the reliability of everything that follows.

Trenching is not simply digging a ditch. Width, depth, and bottom preparation all matter. Conduit must rest on stable, even surfaces without rocks that could damage it over time. Trench walls must be stable enough to prevent cave-in during work and to hold shape during backfill.

We size trenches for the conduit required, not for excavator convenience. Proper width allows conduit installation without damage. Proper depth meets code requirements and protects wiring from surface disturbance. Properly prepared bottoms prevent conduit movement and stress.

Conduit Systems

Underground wiring requires protection. Conduit provides that protection, and different situations call for different conduit types. Schedule 40 PVC handles most gate applications. Schedule 80 PVC adds strength where conduit might experience impact or vehicle loads. Rigid metal conduit serves special situations requiring additional protection or grounding.

Conduit sizing follows electrical code and practical considerations. The wire that runs today may need company tomorrow. Upsizing conduit during installation costs little but saves everything if future needs grow. We install conduit sized for current requirements plus reasonable future capacity.

Sweeps and bends must maintain proper radius. Tight bends make wire pulling difficult and stress cables during installation. We use proper fittings and long-radius sweeps that make installation easier and last longer.

  • Schedule 40 PVC for standard installations
  • Schedule 80 PVC under driveways and traffic areas
  • Proper fittings at all connections
  • Long-radius sweeps for wire protection
  • Sizing for future capacity

Burial Depth Requirements

The National Electrical Code specifies minimum burial depths for underground wiring. These depths vary by conduit type, voltage, and location. Under driveways, depths increase. Under buildings, they may differ again. Local codes may exceed NEC minimums.

Standard PVC conduit carrying 120V or 240V requires 18 inches of cover in most situations. Under driveways or parking areas, this increases to 24 inches. Direct burial cable without conduit requires even deeper installation. We know the requirements and install to code.

Depth is measured from finished grade to top of conduit, not to trench bottom. This distinction matters. Conduit sitting on a 24-inch trench bottom with 18 inches of cover meets code. Conduit sitting on a 24-inch trench bottom with only 12 inches of cover does not. We verify cover depth, not just trench depth.

Loop Detector Installation

Vehicle detection loops require precise sawcut trenches in pavement. These cuts must be straight, at consistent depth, and in correct patterns. The loop wire that goes in these cuts detects vehicles approaching or waiting at gates.

Loop installation starts with layout. The loop must be positioned where vehicles will reliably trigger it, away from reinforcing steel that causes interference, and at proper distance from the gate. We mark the pattern before cutting.

Sawcutting creates the slot for loop wire. Cuts must be deep enough for wire and sealant, but not so deep as to compromise pavement integrity. After wire installation, we seal the cuts with loop sealant that protects wire while remaining flexible with pavement movement.

Pull Boxes and Junction Points

Long conduit runs need intermediate access points. Pull boxes allow wire installation in segments, each short enough for practical pulling. They also provide access for future troubleshooting and additions.

Pull box placement follows practical rules. Maximum pulling distances depend on wire size, conduit size, and number of bends. Too few boxes make installation difficult. Boxes also locate at direction changes, at transition from underground to above grade, and where multiple conduit runs converge.

We install pull boxes at proper depth, with covers at finished grade, and with adequate drainage consideration. A pull box that floods is worse than no box at all. Proper installation keeps boxes accessible and dry.

Utility Locate and Safety

Before any excavation, we call 811 for utility locate. This is not optional,it is law. Underground utilities are invisible until struck, and striking them can be dangerous, expensive, and disruptive. Locate requests bring utility companies to mark their lines.

Locates show approximate position of known utilities, but they are not perfect. Hand digging within tolerance zones protects against locate inaccuracy. Unknown utilities exist on many properties,private lines, abandoned services, and unmarked installations. Careful excavation protects against surprises.

We document existing utilities and our new installations. Future work on the property needs this information. As-built drawings show what was installed, where, and at what depth. This documentation has value for decades.

Backfill and Compaction

Trench backfill must support the surface above while protecting the conduit below. Random fill creates problems,large rocks damage conduit, organic material decomposes and settles, frozen material leaves voids when it thaws.

We place initial backfill carefully around conduit, usually using sand or fine material that will not damage pipe. Upper backfill can be native material if suitable, or imported material when native soil is problematic. Each layer receives compaction appropriate to its depth.

Compaction prevents settling. Trenches that were not compacted during backfill will settle over time, leaving visible depressions in lawns and creating trip hazards in pavement. We compact in lifts,layers of controlled thickness that can be properly densified.

Surface Restoration

What was disturbed must be restored. The standard for restoration depends on what was there before and what the owner expects afterward. Lawn areas receive topsoil and seed or sod. Gravel areas receive matching gravel. Pavement requires proper patching.

Pavement restoration varies by pavement type and owner requirements. Some owners accept cold patch as temporary repair until scheduled repaving. Others require hot mix asphalt matching existing pavement. Concrete restoration requires formed patches with proper curing.

We discuss restoration expectations before work begins. The scope affects cost and scheduling. Matching aged pavement is difficult; new patches show. We set realistic expectations and deliver what we promise.

Frequently Asked Questions

How long do trenching and conduit work add to a gate installation project?
For a typical residential installation with a short trench run (under 50 feet), trenching adds one day. Longer runs, multiple conduit paths, or difficult soil conditions add time. Commercial projects with extensive underground work may require several days of trenching before gate installation begins. We schedule trenching early so conduit is complete and inspected before equipment arrives.
Can you trench through rock?
Yes, but rock trenching is slower and more expensive than soil trenching. Solid rock may require breakers, rock saws, or even drilling and splitting. We assess soil conditions during estimation and price accordingly. Sometimes routing around rock is more practical than trenching through it.
What if you hit an unmarked utility?
We stop work immediately, secure the area, and notify the utility owner. If we followed proper locate procedures, liability for unmarked utilities typically falls on the utility owner. This is why we always call 811 and hand-dig in tolerance zones,it protects everyone. We document our locate requests and excavation procedures.
Do I need an electrical permit for underground conduit?
In most jurisdictions, yes. Underground electrical work typically requires a permit and inspection. The conduit is inspected before backfill to verify proper installation. We coordinate inspection timing so trenches are not open longer than necessary. Permit requirements vary by jurisdiction; we verify requirements for each project location.

Ready to Get Started?

Request a quote for your commercial, industrial, or residential project.